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Re: Europa-List: aileron balancing

Subject: Re: Europa-List: aileron balancing
From: Jan de Jong <jandejong@casema.nl>
Date: Wed, 30 Aug 2017 12:21:15
Tungsten welding rod could be a source of extra mass, f.i.:

http://www.r-techwelding.co.uk/welding-equipment/tig-welder-consumables/tig-torch-consumables/tig-welder-tungsten-electrodes/

Jan de Jong


On 8/29/2017 10:01 PM, GRAHAM SINGLETON wrote:
> Rowland
> you could try some tunsten carbide grinding dust from you local tool 
> grinder?
> Mixed with a little epoxy its heavier than lead.
> Also polish off some of the paint, at the trailing edge will have most 
> effect of course.
>
> Graham
>
>
> On Tuesday, 29 August 2017, 17:27, Rowland Carson 
> <rowlandcarson@gmail.com> wrote:
>
>
> <rowlandcarson@gmail.com <mailto:rowlandcarson@gmail.com>>
>
> Having got my ailerons back from the painter, I weighed them. The port 
> one was 2480g before filling, profiling & painting; that whole process 
> has added 625g to make it now 3105g. The starboard one was 2495g, and 
> gained 670g to make it 3165g. The paint was 2-pack automotive which I 
> was assured would turn out much lighter (and cheaper!) than the 
> gel-coat I had originally envisaged.
>
> I started into the balancing procedure described in the manual. I 
> found my hinges are not quite free enough to let the ailerons swing 
> freely from them, so I made loops of nylon fishing line, put them 
> under the hinge knuckles and suspended the ailerons from them. Alas! - 
> both the ailerons balance with the TE slightly down. I find that if I 
> put a lead weight on one horn, I can make the aileron balance level. 
> My piece of lead weighs 366g and level balance is obtained with it 
> about 50mm forward of the hinge line.
>
> Thus the out-of-balance moment towards the TE is 0.0183 metre-kg. I 
> wonder if there is any tolerance on the amount of out-of-balance that 
> is allowed or is safe - but I dont want to take any chances with flutter.
>
> Avid readers of my online build journal will recall that in May 2003, 
> on advice from Neville about getting the proper aileron travel, I 
> shaved a little off the top of the lead weights before attaching them 
> to the aileron horns. It now appears that either I must have shaved 
> too much or that the painting has been much more generous than Neville 
> expected.
>
> What should I do? I suppose the ideal thing is to rub down all the 
> paint back to the glass/filler again and ask the painter to put on a 
> lighter coat. I dont have access to depleted uranium to insert into 
> the mass horns to make them heavier!
>
> I hope I might see Andy Draper at the LAA Rally and ask for his 
> advice, but would welcome any thoughts others on this forum might have 
> on the matter.
>
> in friendship
>
> Rowland
>
> | Rowland Carson          ... that's Rowland with a 'w' ...
> | <rowlandcarson@gmail.com <mailto:rowlandcarson@gmail.com>> 
> http://www.rowlandcarson.org.uk <http://www.rowlandcarson.org.uk/>
> | Skype, Twitter: rowland_carson Facebook: Rowland Carson
>
>
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