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Re: Europa-List: long range tank not good

Subject: Re: Europa-List: long range tank not good
From: Robert Borger <rlborger@mac.com>
Date: Sat, 6 Dec 2008 20:30:29
Remi,

My long range tank has been returned.  I took some pics to post on my  
build website, but it appears that EuropaOwners.org is down again.  So  
I will pass along some numbers for you and will post the pics when the  
site is again functional.

Outside diameter of tank opening threads is 2.55 in. or 64.77 mm.

Inside diameter of the cap threads is 2.5 in. or 63.5 mm.

This provides 0.05 in. or 1.27 mm of thread engagement.

The threads on the tank opening are not perfect and it can be  
difficult to put the cap on without cross-threading.  But once the  
threads have been properly engaged, the cap screws on fairly easily.   
Still, it is not a perfect fit.  I would not trust the cap to not leak  
should the tank end up on its' side or, worse yet, upside down.

My plans no longer call for the use of the long range tank anyway.  My  
wife has declared that there will NOT be any flight leg longer than  
THREE HOURS no matter how long the Europa can fly on available fuel.   
So the long range tank is now superfluous for my needs.

I'll let the world know when I am able to post further to  
EuropaOwners.org.  Not much work done in the last two days anyway.   
Too durn cold the last couple mornings.  It was 27F/-3C this morning.   
And afternoons have been wiped out by other obligations.  Perhaps I  
can get some work done tomorrow as it is supposed to warm up a bit  
before the next cold front comes through around Tuesday (with possible  
frozen precipitation).

I need to put the covers on the door latch mechanisms, drill one final  
hole in the brake lever to put the last screw in to hold the brake  
handle on and do one final weight and balance.  Oh, and complete the  
final check list.  I believe that's it and I can call the Mel Asberry  
(FAA/DAR and EAA Tech Rep) to do the final inspections.

Check six,
Bob Borger
Europa Kit #A221 N914XL, XS Mono, Intercooled 914, Airmaster C/S
http://www.europaowners.org/N914XL
(99.999% done) Essentially complete.  Running Tests & Final Inspections.
3705 Lynchburg Dr.
Corinth, TX  76208
Home:  940-497-2123
Cel:  817-992-1117


On Nov 27, 2008, at 6:58, Remi Guerner wrote:

> Hello all,
>
> I have received my long range tank recently and am preparing it for  
> installation. The cap does not fit well and it leaks. I took some  
> measurements of the threads on both the cap and the tank. The outer  
> diameter of the male thread on the tank varies between 63,8 mm and  
> 64,6 mm while the inner diameter of the thread on the cap varies  
> between 63,3 and 63,9 mm. For the screwing to be effective the  
> diameter of the cap thread should be about 2 mm smaller than it is.  
> Obviously this is very bad and as a result the cap can be removed  
> just by pulling it vertically. There is no way I could use this tank  
> safely as it is.
>
> I have questioned the factory but up to now the response has not  
> been satisfactory. Has anyone experienced the same problem? Any  
> suggestion?
>
> Regards
> Remi Guerner
> F-PGKL


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