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Europa-List: RE: Pads for CS15

Subject: Europa-List: RE: Pads for CS15
From: SteveD <Post2Forum@comcast.net>
Date: Thu, 13 Jan 2005 18:33:55
        2.60 REPLY_TO_EMPTY         Reply-To: is empty


Hi Dave, 
Just finished this job last week. My starboard connection had a large gap and 
the
port a small gap. First I tried having the ailerons in neutral, moving the
stick until the bottom of CS15 just touched W16, measured the gap, cut the 
measurement
in half, and made a shim. For reasons known only to Stephen Hawking,
this did not work in our universe. 
I then used 3/4 inch wide shims, slid them in between CS15 and W16, until the 
contact
with full deflection in both directions was perfect. Pulled the shim pack
out, CS15 out, and put calipers to them. I then made three small "buttons"
of the correct size shim, (shim thickness - phenolic pad) buttered the CS15 with
redux and flox, pushed the "buttons" in the mix, dropped the phenolic pad on,
clamped them with C clamps, and cleaned the ooze away. Then I checked the 
thickness
and evenness with the calipers again and left to setup.
I'm very happy with the results, ailerons move like silk with direct contact  
the
whole way.
When you take your measurements, make sure you have all your pins in place. It
makes a difference.

Chat Later
Steved
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