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Re: Europa-List: CS04 tufnol bearings

Subject: Re: Europa-List: CS04 tufnol bearings
From: Tony Renshaw <tonyrenshaw@ozemail.com.au>
Date: Wed, 2 Apr 2003 11:57:05

Bob,
Thanks for the info, and I have heeded most of this advice already. I did it in
the last 2 weeks and all went really well, but only because I had "heads up"
info from the forum and realised the importance of getting it right. I also had
Kingsley Hurst with me in week 1 of my holidays, and together we worked on the
initial setup. He basically was very pedantic about this setup and whilst we
didn't do it together, only the initial setup, he set the tone on the
importance of going slowly at this stage and getting it right. This is one of
the most important setups in the whole project I reckon. Thanks again for your
input.
Reg
Tony Renshaw


>
>Dear Tony Renshaw
>
>When setting your tufnol bearings, the distance between the two torque tubes
>at the rear is critical. It did not say "critical" in the manual page 13-6
>of jan 1996,  but the distance apart must match exactly the distance apart
>of the connections on the factory made pitch torque tube and that yu will
>will come to soon. Then you will see that there is only tiny tolerance
>between the rivets in the CS07's and the pitch push rods so your riveting of
>the CS07's needs to be correct too. I got my torque tubes about 1/8 inch too
>far apart and did not find out find out until later when installing the push
>rods through their middles. That is when I found out that the rivets in the
>CS07's would touch on the pitch push rods preventing full and clear
>operation. so I had to go back and change the distance and t hen relieve the
>tufnol at the front to line it up again.
>
>Get the distance between the two torque tubes at the rear exactly right the
>first time!
>
>JR (Bob) Gowing, UK Kit 327 in Oz
>
>----- Original Message -----
>From: "Tony Renshaw" <tonyrenshaw@ozemail.com.au>
>To: <europa-list@matronics.com>
>Subject: Re: Europa-List: CS04 tufnol bearings
>
>
><tonyrenshaw@ozemail.com.au>
>>
>> Jeremy,
>> Details
>>
>> Top horizontal edge is 102
>> Bottom "              "      69
>> They are vertically centralised i.e. they are mirror about a vertical mid
>axis.
>> Both above edges are 50.5 mm apart.
>> Top holes are 11 down from top horiz edge and 11 from corner of top horiz
>and
>> adjoining angled side edge
>> Bottom holes are 11 up from bottom horiz edge and 4 mm in from corner of
>bottom
>> horiz and adjoining angled side edge.
>> The big hole is in the middle and is irrelevant at this stage. As I recall
>the
>> issue of where to put the ribs was determined by the holes cut in the
>vertical
>> face of the thigh support front face.The cutting lines are marked on the
>> module. If you then locate your ribs to allow enough space for the cloth
>that
>> supports the ribs in the vertical layups when the module is in its natural
>> orientation, against the inside of the front face of the thigh support ( I
>left
>> 1/2" ) , well this is where you get washer crowding. The washers are big,
>and
>> the bottom ones aren't an issue. Neither are the top ones as you can
>easily cut
>> keyholes for the bolt tails and the nuts and washers after if you have to.
>It
>> doesn't effect the strength. I have sent a photo to you directly prior to
>> answering this. Hope this helps.
>> Reg
>> Tony Renshaw
>> Sydney Australia
>>
>>
>> ><jeremycrdavey@btinternet.com>
>> >
>> >I'm working on fitting the ribs under my cockpit module and it says to
>> >put them where they aren't in the way of the CS04 tufnol bearings'
>> >bolts. Unfortunately I don't have my CS04's yet (I think they're on
>> >back order). Does anyone out there have one to hand that could let me
>> >know the horizontal and vertical separation between the bolt hole
>centres?
>> >
>> >Thanks for any help anyone can offer.
>> >
>> >Regards,
>> >Jeremy
>> >
>> >Jeremy Davey
>> >
>> >Europa XS Monowheel 537M G-EZZA
>> >
>> >
>>
>>
>
>




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